The Intermatic Valve Actuator can be mounted on top of a 3-way valve in four different positions relative to the 3 ports of the valve. If the Actuator is mounted in the standard, most common, position, the Actuator Cams do not have to be changed. If the Actuator is mounted in any of the other three positions, the Cams of the Actuator will have to be reset. This guide identifies the location of the Cams and shows how to adjust them.
Step 1
FOUR MOUNTING OPTIONS - The Intermatic Valve Actuator can be mounted on top of most diverter valve products in any of the four mounting options shown here. Depending on how the water flows into and from the three ports, you may have to change the cams within the Actuator to change the control of flow through the ports.
Step 2
CAM SETTING TABLE - This table is used to determine the Cam settings for any of the four Actuator mountings. As you can see the Cam settings are based on both the Actuator mounting and the direction of water flow through the Valve. The "Open" port on the Valve is always open and the two "Controlled" ports are open or shut depending on the Actuator operation. The Actuator can be mounted in 4 different positions and each position has three water flow options. For example, let's look at the most common installation for an Actuator "A2" on the chart - MOUNT A with OPEN PORT 2. Water enters or exits port 2 and flows in or out of ports 1 and 3. In this installation water always flows through port 2 and is controlled at ports 1 and 3. For this installation and in accordance with this Table, both the bottom cam and the top cam will be set at 0. However, it is unclear where the handle is pointing when you set change these Cam settings. So we are suggesting that you use the following procedures to set your Cams until we can get further clarification on how to interpret the Table.
Step 3
MOUNTING ACTUATOR - For instruction on mounting this Actuator, see our guide on "How To Install a Pool Valve Actuator".
Step 4
SETTING CAMS - The balance of this guide provides a couple of actual examples for setting the cams: two for Mounting A - including the Standard position; and two for Mounting B.
Step 5
TURN POWER OFF - Turn off the power to the pump.
Step 6
TURN ACTUATOR OFF - Flip the toggle switch located on the back end of the Actuator to "OFF".
Step 7
CHECK ACTUATOR POWER - Make sure that the Actuator is connected to the Control Box for power.
Step 8
SET UP FOR MOUNT A - This is the set up position for Mount A as shown in the Step 1 above. Mount A has three different Cam settings depending on your piping configuration. We will first show you how to set up for the most common (standard) Cam setting - This is how the Actuator is shipped from the manufacturer. Piping for the standard position is discussed below.
Step 9
REVIEW WATER FLOW FOR OPTION A2 (STANDARD) DISCHARGE - Note the flow of the water through the valve. For this option the water must flow into the center port and out either or both of the end ports. The center port will always be open. Either of the end ports can be shut off with the valve. This is the configuration for a diverter valve after the pump. An example of this use is water flowing from the filter to the pool or the spa or both.
Step 10
REVIEW WATER FLOW FOR OPTION A2 (STANDARD) SUCTION - When configuring this Actuator/valve for an A2 setting on the suction side of the pump, the water flow will be reversed. Water will come from either or both ends and will exit out the center port. An example of this use is water coming from the pool drain or the skimmer or both, and exiting to the pump. In either setup, discharge or suction, the cam setup will be A2. The common criterion for both setups is that the A2 the center port is always open regardless of which way the water flows in it. Only the end ports can be closed off (controlled).
Step 11
REMOVE LOCKING KNOB - Unscrew the Valve Locking Knob off the top off the Actuator.
Step 12
REMOVE VALVE HANDLE - Lift off the Valve Handle and set it aside. It will be replaced shortly.
Step 13
REMOVE COVER SCREWS - Remove the 4 screws that secure the Actuator cover.
Step 14
REMOVE COVER - Lift the cover off the top of the Actuator.
Step 15
REPLACE THE HANDLE - Replace the Handle on the open shaft to show how the shaft is rotating when commanded. Note that one of the slots in the Valve stem is smaller that the other three. The small slot of the Valve stem must line up with the small tooth in the Handle.
Step 16
TOGGLE ON/OFF SWITCH - Flip the toggle switch located on the back end of the Actuator from "OFF" to "ON2".
Step 17
ROTATE HANDLE TO PORT 1 - "ON2" will cause the Handle on the Actuator to rotate counter-clockwise (CCW). If the Cams are set at the factory defaults, the Handle will stop at the point where the Valve completely shuts off the water through Port 1.
Step 18
CHECK CAM SETTINGS - With the Valve rotated fully CCW over Port 1, the top Cam should be positioned so that the "0°" mark on the top Cam lines up with the arrow on the right switch housing. At this setting the "0" on the bottom Cam should also be lined up with the arrow on the left switch housing. Since these are the factory default settings, the Cam should not have to be reset. If they aren't set to "0" or if the Handle didn't stop at the correct position, the Cams will have to be adjusted as will be explained a little later.
Step 19
ROTATE HANDLE CW - Flip the toggle switch located on the back end of the Actuator from "ON2" to "ON1". This should cause the Handle on the Actuator to rotate clockwise (CW) 180° until the Valve completely shuts off the water through Port 3
Step 20
CHECK CAM SETTINGS - With the Valve set to shut off Port 3, the top Cam should be positioned so that the "180°" mark on the Cam lines up with the arrow on the right switch housing. Also, the "180" on the bottom Cam should also be lined up with the arrow on the left switch housing. If you are installing this Actuator in an A2 configuration, you do not need to continue through the next three examples. Skip to Step 42.
Step 21
SET TOGGLE SWITCH TO "OFF" - Flip the toggle switch to the "OFF" position to set up for the next Cam setting option.
Step 22
SET UP FOR OPTION A1 - The standard position described above will be used in the vast majority of Actuator installations. However you may run into special plumbing cases where you will have to install the Actuator in a different configuration that will require the Cam to be changed from the factory default. Three of the 12 possible configurations shown in Cam Setting Table are addressed next: A1, B1 and B2.
Step 23
°REVIEW WATER FLOW FOR OPTION A1 - This option assumes that the Actuator is still installed in Mount A position but the water flow through the valve has changed. For discharge, water is flowing into port 1 and flowing out either port 2 or port 3 or both. Port 1 will always be open. Port 3 can be shut off with a CCW rotation, and port 2 with a CW rotation.
Step 24
MANUALLY ROTATE CW - The Valve is current configured to stop at Port 3 when power rotated CW. The CW switch is open and will not advance past Port 3. Manually rotate the valve CW by pushing down on the Valve Shaft and twisting it CW. A 10-15° rotate is sufficient - just enough to get the Cam nub off the left switch.
Step 25
POWER ROTATE HANDLE CW - To initiate a Port 2 closure, flip the toggle switch from "OFF" to "ON1". This should start the Handle on the Actuator to rotate clockwise (CW).
Step 26
STOP HANDLE AT PORT 2 - When the Handle is positioned so that it is completely shutting off port 2, flip the toggle switch to "OFF". Next, prepare to set the bottom Cam so that the Actuator will automatically stops at this position with a programmed CW command.
Step 27
REMOVE VALVE HANDLE - Lift off the Valve Handle.
Step 28
REMOVE LOCKING NUT - The Locking Nut secures the two Cams to the bottom of the Valve Shaft. Remove the Nut by screwing it CCW and lifting it off the Shaft.
Step 29
REMOVE SPACER - There is a Spacer Ring under the Locking Ring. Lift the Ring off of the Shaft.
Step 30
REMOVE TOP CAM - Remove the top Cam by lifting it off the Valve Shaft.
Step 31
LIFT BOTTOM CAM - There is an O-ring just above the bottom Cam that holds the bottom Cam down. You may have to lift the bottom Cam slightly to bring the O-ring up just enough to rotate the bottom Cam.
Step 32
SET BOTTOM CAM - The bottom Cam controls the CW rotation. Rotate the bottom Cam so that the nub of the bottom Cam closes the left switch (opens the circuits and stop motor and CW rotation).
Step 33
REPLACE TOP CAM - Place the top Cam back onto the Valve Shaft and press down to reset the O-ring.
Step 34
ROTATE HANDLE CCW - Flip the toggle switch from ""ON1"" to "ON2". This should cause the Handle on the Actuator to start to rotate counter-clockwise (CCW).
Step 35
STOP HANDLE AT PORT 3 - When the Handle is positioned so that the Valve is completely shutting off port 3, flip the toggle switch to "OFF". We will now set the top Cam so that the Actuator automatically stops at this position on a programmed CCW rotation command.
Step 36
SET TOP CAM - The top Cam controls the CCW rotation. Rotate the top Cam so that the nub of the bottom Cam closes the right switch. The 0° mark on the top Cam should now line up with the arrow on the right switch. The 270° mark on the bottom Cam should line up with the arrow on the left switch. Note: These settings are not consistent with the Cam Setting Table, but they are correct for where the Handle is pointing now.
Step 37
REPLACE SPACER AND LOCKING NUT - After you have set each of the Cams, replace the Spacer Ring and screw the Locking Nut CW onto the Valve Shaft. Hand tighten.
Step 38
SET UP FOR OPTION B1 - The next series of steps shows how to set up the Cams for option B1. The Actuator is mounted 90° CW from how it was mounted in Mounting A and the open port is Port 1.
Step 39
VIEW FOR MOUNTING B - For our second set of examples, we will install the Actuator in Mount B position as shown. The body of the Actuator is lined up with the pipe coming into port 1.
Step 40
REVIEW WATER FLOW FOR OPTION B1 - For a B1 setup up (discharge), the water will flow into port 1 and be discharged into port 2 or port 3 or both.
Step 41
SET CAMS FOR B1 - Use the same procedures as provided above for A1 to set the Cams for this option. Rotate CW to shut off port 2. Set bottom Cam. Then rotate CCW to shut off port 3. Set Cam. The Cam settings after CCW setting should be at: Top Cam - 90°; Bottom Cam 180°.
Step 42
SET UP FOR OPTION B2 - The next series of steps shows how to set up the Cams for option B2. The Actuator is mounted the same as B1 but the open port is now Port 2.
Step 43
REVIEW WATER FLOW FOR OPTION B2 - For a B2 setup up (discharge), the water will flow into port 2 and be discharged into port 1 or port 3 or both. You will note that the water flow is the same as for A2. The cams have to set differently because the actuator as mounted was rotated 90° from the Mount A position. The control of water flow through the valve is the same for both A2 and B2 (and C2 and D2 for that matter).
Step 44
SET CAMS FOR B2 - Use the same procedures as provided above for A1 to set the Cams for this option. Rotate CW to shut off port 3. Set bottom Cam. Then rotate CCW to shut off port 1. Set top Cam. The Cam setting after the CCW setting should be at: Top Cam - 90°; Bottom Cam 270°.
Step 45
CLOSE UP ACTUATOR - After you have set the Cams in the Actuator for any of the 4 options discussed above, you will close the Actuator.
Step 46
REPLACE AND SECURE COVER - Replace the actuator cover and secure it with the 4 screws.
Step 47
REPLACE HANDLE - Align the handle tabs with the slots in the actuator shaft and slide the handle onto the shaft.
Step 48
REPLACE LOCKING KNOB - Screw the Locking Knob on top of the Handle.
Step 49
TURN ACTUATOR ON - Flip the toggle switch on the backside of the Actuator to one of the "ON" positions. See our guide on "How to Sync Pool Valve Actuators" if you have more than one Actuator that operate together.
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